Custom Foam

B1 LAME Mechanical Kit in Explorer Transit Case

Henchman specialises in the production of custom CNC cut foam which provides Visual Tool Control - high density closed cell Polyethylene foam combined with a different colour Polypropylene top layer. The Polypropylene is very hard wearing, easy to clean and ideal for labelling or marking (suits requirements of CASR Part 145).

We believe that foam inlays or inserts are the perfect choice for protection and presentation, whether it is a product you would like to display, an item you would like to protect or organising a toolkit.

The foam is CNC router cut for a precise, tight fit with provision for ‘finger lift out’. Blue foam with a black, hard wearing top surface is standard. Other colour foam and plastic combinations are available.

The contrast of the two colour foam provides an excellent way to help you keep track of your parts or tools, as missing items are clearly standing out.

The foam inlays are rigid, can be stacked on top of each other and lifted out to place next to your workarea.

Henchman is able to supply you with various storage options including toolbags, tool cases, transit cases, toolwagons, wall boards, toolboards, roller cabinets and toolboxes. Speak to one of our team members today to find out more.

Our systems can assist you to comply with CASR Part 145 regulation for full accountability of tools in the aircraft industry. Using our Electronic Tool Control System henchmanTRAK will give you full control on all tooling in your facility. Visit to find out more.

How it works:

  • You can send in your own equipment and we design and cut a custom foam to suit your case. 

  • OR we can supply the tooling, case and foam. Check out our main website to see our quality tooling and storage systems.


Contact us for a quote:
Phone: 0800 544 4989